All-in-one

BABY FOOD, BAKERY & BISCUITS, CHEMICAL FARMACEUTICAL, CHOCOLATE & CONFECTIONARY, COFFEE & TEA, DAIRY, FROZEN FOOD, NON FOOD, PASTA, RICE & CEREALS, PERSONAL & HOME CARE, PET FOOD, READY MEALS

Vimco All-in-One solutions integrate multiple secondary packaging stages into a single compact structure, optimising space, reducing intermediate transfers, and ensuring a continuous, efficient, and perfectly synchronised process.

Forming, filling, and closing are managed within a single system designed to ensure maximum reliability, operational simplicity, and consistent packaging quality, even at high production rates. The compact structure reduces the overall footprint of the line, simplifies installation, and optimises production flow management.

Each All-in-One solution is developed based on the product’s actual characteristics and the customer’s packaging requirements. These are not adapted standard configurations, but custom-designed solutions created to ensure perfect integration between all stages of the cycle and to maximise system performance.

Why choose Vimco all-in-one line

Vimco All-in-One lines are sized according to the actual specifications of the facility and process: available space, required production cycle, and outfeed configuration. Below are the concrete advantages this choice brings to your production.

Simplified line management

The integrated structure reduces both management time and maintenance costs.

Complete cycle without connecting conveyors

Forming, loading, closing, and case packing in a single block.

Reduced energy consumption

The integration of processes into a single machine body eliminates the need for motors and control systems for intermediate conveyors. The result is lower energy consumption compared to an equivalent line with separate components.

Compact layout

A concrete advantage is the installation of a complete line within a reduced space, optimising production efficiency.

Integrable into existing lines

All-in-One machines can be inserted into an existing production line as a stand-alone module. The configuration adapts to the layout and process specifications without requiring structural changes to the facility.

Why choose Vimco all-in-one line

Complete cycle without connecting conveyors

Forming, loading, closing, and case packing in a single block.

Simplified line management

The integrated structure reduces both management time and maintenance costs.

Compact layout

A concrete advantage is the installation of a complete line within a reduced space, optimising production efficiency.

Reduced energy consumption

Integrable into existing lines

In which sectors do our machines operate?

Bakery & Biscuits

Limited space in the facility should not compromise the productivity of a high-volume bakery line. All-in-One lines manage forming, loading, and closing, eliminating intermediate conveyors. In this way, the production cycle remains complete while the occupied area is significantly reduced compared to a line with separate components.

Chocolate & Confectionary

The fragility of the primary packaging requires precision at every stage of the cycle. The three-axis Cartesian robot handles chocolate bars and pralines with constant repeatability, even at the highest speeds, without intermediate conveyors that increase the risk of damage during transfers between stages.

Coffee & Tea

High-volume capsule lines in facilities with constrained layouts find in All-in-One solutions a system that maintains the required production rate while eliminating conveyors between forming, loading, and closing. Fewer components, same productivity, in reduced space.

Frozen Food

In cold rooms, every square metre has direct economic value. All-in-One lines reduce the occupied area inside the cold environment, and their compact structure makes it possible to install the complete packaging cycle where a traditional line could not fit.

Pet Food

Frequent changes to product references in facilities with compact layouts require a solution that combines flexibility with a reduced footprint. A format changeover with minimal intervention allows switching from one reference to another without long stoppages, while the reduced space does not compromise production versatility.

Ready Meals

Tray instability requires precise handling during every transfer. The three-axis Cartesian robot places the container with the necessary accuracy, without intermediate conveyors that increase the risk of tipping. In this way, the cycle is continuous from product infeed to case outfeed.

Personal & Home Care

Products with non-standard geometries in facilities with limited space require a solution tailored to the container's actual shape. The robot is configured for the specific gripping system required by each reference, and the entire cycle takes place in a single block, without intermediate transfers that could increase the risk of damaging packages with slippery surfaces or irregular shapes.

Chemical & Pharmaceutical

Regulatory compliance and the need for integrated controls are compounded by frequent changes to product references in facilities that are often space-constrained. All-in-One machines integrate machine vision and quality control directly into the cycle: non-compliant products are automatically rejected without stopping production.

Dairy

Dairy facilities with constrained layouts that need to manage multiple references on the same line require All-in-One lines capable of handling a variety of formats with fast changeovers and minimal intervention. In this way dairy products with variable primary packaging can alternate on the same machine without significant stoppages between production runs.

Baby Food

Control accuracy and gentle handling are the main requirements in this sector. The three-axis Cartesian robot handles bags and single-dose packs with constant repeatability; integrated vision and quality control systems verify each unit in a continuous flow: all within a single block occupying only the minimum necessary space.

Pasta, Rice & Cereals

High-volume pasta and cereal lines in facilities with limited space require systems that handle the sector’s standardised formats at the required production rate, eliminating intermediate conveyors. All-in-One lines reduce the number of components to manage and ensure the same production output in a smaller area than a line with separate components.

Non-Food

Components and industrial products in compact-layout facilities still require robust closing and efficient end-of-line management. All-in-One lines integrate forming, grouping, and sealing into a single block, and their compact structure makes it possible to install the complete cycle where a traditional line would not fit.